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Vertical pipe forming machine for suction and discharge pipes and industrial pipes
Product Inquiry
Vertical pipe forming machine for suction and discharge pipes and industrial pipes
Vertical pipe forming machine for suction and discharge pipes and industrial pipes
[ Overview ]
[ Configuration ]
[ Technical Points ]
[ Technical Parameters ]
[ Overview ]
This product mainly produces industrial pipes such as chemical pipes, suction and discharge pipes, sandblasting pipes, dredging pipes, and marine floating pipes. This equipment is divided into two structures, one is a horizontal forming machine and the other is a vertical forming machine. Both can complete the manufacturing of industrial pipes with high quality. With the changes in the international market, more and more pipe manufacturers have ordered the pipe forming machines produced by our company. Our company has been developing and producing this equipment for 20 years, and a series of production and process problems have been thoroughly improved during this period.
[ Configuration ]
| 01 | 2 rotating heads |
|---|---|
| 02 | Main frame 70 meters (connected in 6-meter sections, including rotating head bracket) |
| 03 | 1 walking work trolley |
| 04 | 15 isolation oil working rollers (nylon material) |
| 05 | 15 working rollers (rubber material) |
| 06 | The walking trolley is equipped with standard parts such as walking rails, walking racks, walking drag chains, cables, etc. |
| 07 | F-type pipe storage rack + pipe turning bracket 15 sets |
[ Technical Points ]
This product is a patented product independently developed by our company. It changes the winding method of the traditional horizontal forming machine. The vertical forming machine adopts the method that the tube body does not rotate, and the sheets and wires are hung on the rotating disk for rotational winding, which greatly improves the efficiency of tube winding. In addition, this equipment adopts full servo control. The first major advantage is that the tension of all sheets and wires is a constant value, which makes up for the defect of different tensions of the large and small axes of sheets and wires. The second major advantage is that while improving the efficiency, the accuracy of the tube is greatly improved because the instability of the tube caused by the rotation of the tube is eliminated.
[ Technical Parameters ]
| Technology Name | Parameters (configuration) | Remark |
|---|---|---|
| Equipment speed | 120 rpm |
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| Equipment appearance | Length 27 meters, width 2.5 meters, height 2.6 meters |
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| Equipment diameter |
220mm |
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| Roll diameter |
450-600mm |
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| Traction line speed | 20-30 m/min |
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| Inner hole of coil | Middle rubber 52mm, water cloth 262mm |
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| Equipment center height |
1.3m |
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| Main disc brake mode | Disc brakes |
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| Synchronicity | Each working point can run synchronously with the traction independently without interfering with each other |
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| Tension control | High configuration: servo motor controls tension according to coil diameter |
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| Angle control of the cutting angle between the sheet and the tube | High configuration: electrical control is automatically adjusted by program |
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| Conductive layer | The conductive layer is completed behind the wire drum |
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| Electrical Control | EtherCAT motion bus real-time control | Total installed power: 100.35kw |
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Plate No. 1 (cord or inner rubber) |
Servo tension controller |
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Plate No. 2 (curtain fabric) |
Servo tension controller |
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Plate No. 3 (curtain fabric) |
Servo tension controller |
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Plate No. 4 (Steel wire) |
1. The straightener adjusts the steel wire. 2. When producing steel wire tubes, the speed is 3.2 meters per minute. 3. The tension rod is thickened. 4. The CNC program adjusts the stroke, which is accurate and error-free. 5. The steel wire lock buckle is pin-type. 6. A middle rubber winding device is installed on the back of the steel wire drum, and the conductive wire can be wound at the same time. |
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Plate No. 5 (Medium Rubber) |
Servo tension controller |
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Plate No. 6 (curtain fabric) |
Servo tension controller |
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Plate No. 7 (curtain fabric) |
Servo tension controller |
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Plate No. 8 (Outer rubber) |
Servo tension controller, add spiral ribbon device |
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Plate No. 9 (Water cloth) |
The water cloth support is a 30mm polished rod shaft |
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| Other requirements |
1. Stranding machine: braking force is increased to prevent loose wire when stopping, and the pay-off frame can be used for both types of spools. 2. The air shaft of the cord and film is lengthened to 400mm according to the maximum specification, and the full length is effective; the air shaft is equipped with a safety compensation device; 3. The support frame at the rear of each plate is changed to the Korean winding bracket form. 4. The minimum size is 16mm and the maximum size is 102mm; 5. Equipped with rope winding equipment; 6. Stopping with material break alarm, the stop delay is 3-5S; 7. The equipment is changed to a sliding door, and the door is enlarged to facilitate loading and unloading of materials. 8. The roots of all tension rods are thickened. 9. Therefore, the tension swing rods all use high-precision planetary reducers without springs. |
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[ Contact ]
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